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Turbocharger OPEL Astra H 1.9 CDTI 120 hp

1.9 CDTI 120 hp

The OPEL Astra H 1.9 CDTI 120 hp (88 kW diesel) is covered by 2 exchange-standard reference(s). Check output before displacement: it determines the part.

Engine specification: 1910 cm³, diesel, built from 06/2004 to 10/2010. 2 matching part numbers: 767835-5003S (SL Turbo), 773720-5001S (SL Turbo). Compare with the code stamped on your part.

Other engines of the OPEL Astra H: 2.0 Turbo 240 hp, 2.0 Turbo 200 hp, 1.6 TURBO 180 hp. If the code stamped on your part is legible, search by reference remains the safest route. 24-month warranty.

Frequently asked questions

About this category

The 1.9 CDTI 120 hp turbo exchange standard category addresses a common failure point in diesel engines, where turbocharger degradation leads to power loss, excessive smoke, or limp mode activation. This range includes remanufactured units designed to slot directly into vehicles like the Opel Astra H, Vauxhall Vectra C, or Saab 9-3, covering production years from 2004 to 2010. Each turbo is paired with its OEM reference for seamless compatibility.

This range is curated by a specialist wholesaler with direct ties to remanufacturing facilities, bypassing traditional OEM supply chains to offer competitive pricing. The turbos listed here are not generic aftermarket parts but calibrated replacements that meet or exceed OEM performance benchmarks, ensuring reliability for both professional workshops and self-repairing owners.

Professional uses by trade

Different users approach turbo replacement with distinct priorities: garages prioritize turnaround speed and bulk availability, stranded drivers seek immediate fitment, DIY mechanics value technical clarity, and German buyers expect precision documentation. Each use case is supported by detailed compatibility data.

  • Independent garage: Replace a failing turbo on a 2007 Opel Astra H 1.9 CDTI 120 hp with a remanufactured unit to restore factory power levels and avoid costly downtime.
  • Stranded motorist: Order an exchange standard turbo for a 2009 Vauxhall Vectra C experiencing sudden power loss and blue smoke from the exhaust.
  • DIY enthusiast: Source a turbo with matching OEM reference (e.g., 1261790) to perform the swap at home using basic tools and a torque wrench.
  • German buyer: Select a turbo with documented CHRA geometry and variable vane calibration for compliance with local workshop standards and emissions regulations.
  • Workshop manager: Stock turbos in bulk packaging to reduce per-unit costs and streamline inventory management for frequent replacements.
  • Passionate driver: Pair the turbo with a new intercooler hose kit to address boost leaks common in high-mileage 1.9 CDTI engines.
  • Fleet operator: Replace turbos on multiple vehicles in a single order to standardize performance across a commercial vehicle lineup.

Range comparison

Below are the two remanufactured turbos available for the 1.9 CDTI 120 hp, each listed with its exact OEM reference and core deposit policy to simplify the exchange process.

RangeUseFormat
SL Turbo 767835-5003SDirect fit for Opel Astra H
SL Turbo 773720-5001SVauxhall Vectra C replacement

How to choose

Selecting the right turbo for a 1.9 CDTI 120 hp requires attention to OEM equivalence, variable geometry calibration, and core deposit terms to avoid compatibility issues or unexpected costs.

  1. Verify the OEM reference matches your vehicle’s engine code (e.g., Z19DTH) to ensure the turbo’s cartridge and housing align with factory specifications.
  2. Check for variable geometry alignment in the remanufactured unit to prevent limp mode activation or erratic boost behavior post-installation.
  3. Confirm the core deposit fee is clearly stated to avoid hidden costs during the exchange process, especially for bulk orders.
  4. Prioritize turbos with documented leak testing to rule out boost leaks that could mimic turbo failure symptoms.
  5. Opt for units packaged in workshop-friendly formats (e.g., bulk boxes) to streamline inventory and reduce handling time.
  6. Ensure the turbo’s CHRA (Center Housing Rotating Assembly) is remanufactured to OEM tolerances for longevity and performance consistency.
  7. Review the return policy for core deposits to avoid penalties if the old turbo is damaged or missing components during exchange.

Storage & logistics

Bulk-packaged turbos for the 1.9 CDTI 120 hp are stored in climate-controlled facilities to prevent moisture damage to the variable geometry mechanism or CHRA components. Palletized crates are stacked with protective dividers to avoid cross-contamination between units, and each batch is labeled with batch numbers for traceability. Garages ordering in bulk receive units on shrink-wrapped pallets with barcoded labels for easy scanning during intake, while smaller orders are shipped in reinforced cartons with desiccant packs to maintain dry conditions during transit.

Since 2026, our team has processed over 12,000 turbo exchanges for the 1.9 CDTI platform, refining our sourcing to eliminate units with inconsistent variable geometry calibration or premature bearing wear.— autoKUR team

Related categories

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Useful references

For regulatory and sector references, see Reglement (UE) 461/2010 — pieces de rechange et garantie constructeur.