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Turbocharger VOLKSWAGEN LT 2 2.5 TDI 90 hp

2.5 TDI 90 hp

For the VOLKSWAGEN LT 2 in 2.5 TDI 90 hp (66 kW diesel), the autoKUR catalogue holds 2 exchange-standard reference(s). At equal displacement, two outputs do not call for the same part.

Engine specification: 2461 cm³, diesel, built from 05/1999 to 07/2006. 2 matching part numbers: 5314 988 7025 (BorgWarner - KKK), 454205-9007S (SL Turbo). Compare with the code stamped on your part.

Other engines of the VOLKSWAGEN LT 2: 2.8 TDI 158 hp, 2.8 TDI 130 hp, 2.8 TDI 125 hp. If the code stamped on your part is legible, search by reference remains the safest route. 24-month warranty.

Frequently asked questions

About this category

The 2.5 TDI 90 hp turbo exchange standard category addresses a common failure point in diesel engines, where turbocharger wear leads to power loss, excessive smoke, or limp mode. This range is designed for mechanics, breakdown specialists, and hands-on owners who prioritize reliability over generic aftermarket parts. All turbos listed are remanufactured to OEM standards, ensuring seamless fitment and performance restoration.

The product lineup is curated from leading remanufacturers, with each turbo selected for its compatibility with the 2.5 TDI 90 hp engine family. The role of the wholesaler is to aggregate these high-quality units, providing garages and motorists with a streamlined procurement process. This approach eliminates the guesswork of sourcing, ensuring only tested and verified turbos reach the end user.

Professional uses by trade

Different users approach turbo replacement with distinct priorities: garages focus on turnaround time and bulk availability, while DIY owners seek cost-effective solutions. Breakdown specialists require immediate availability, and German buyers prioritize precision and long-term reliability. Each group benefits from a tailored selection of remanufactured turbos.

  • Le garagiste independant : Replace worn turbos like the KKK 5314 988 7025 during routine maintenance to avoid costly callouts for customers with 2.5 TDI 90 hp engines.
  • L'automobiliste depanne : Order a remanufactured turbo online to fit their own vehicle, avoiding workshop fees while restoring lost power and reducing smoke emissions.
  • Le passionne qui fait lui-meme : Source a SL Turbo 454205-9007S unit for a weekend project, ensuring the turbo matches the engine’s original specifications without compromising performance.
  • Der deutsche Kaeufer (DACH) : Purchase a high-quality remanufactured turbo for a Volkswagen or Audi 2.5 TDI 90 hp, benefiting from the core deposit system to simplify returns of the old unit.
  • Le garagiste independant : Stock turbos in bulk to handle multiple 2.5 TDI 90 hp repairs efficiently, leveraging the core deposit to manage inventory costs.
  • L'automobiliste depanne : Use the core deposit option to return a faulty turbo when ordering a replacement, reducing upfront costs and simplifying the process.
  • Der deutsche Kaeufer (DACH) : Choose a remanufactured turbo with verified compatibility to the 2.5 TDI 90 hp engine, ensuring long-term reliability and avoiding compatibility issues.

Range comparison

The following turbos are specifically remanufactured for the 2.5 TDI 90 hp platform, with each unit tested for performance and durability. Compare options to find the best fit for your vehicle’s needs.

RangeUseFormat
Turbo BorgWarner - KKK 5314 988 7025Direct replacement for 2.5 TDI 90 hp engines
SL Turbo 454205-9007SHigh-flow option for improved performance

How to choose

Selecting the right turbo for a 2.5 TDI 90 hp engine requires attention to compatibility, condition, and long-term reliability. Garages and motorists should evaluate each option based on these key criteria to ensure optimal performance.

  1. Verify the turbo’s compatibility with your vehicle’s exact motorisation, including power output and year of manufacture, to avoid mismatches.
  2. Inspect the turbo’s condition, focusing on the CHRA and cartridge for signs of wear or damage that could affect performance.
  3. Check the packaging and storage conditions to ensure the turbo arrives in optimal condition, free from contamination or moisture damage.
  4. Prioritize turbos with a consistent supply chain, reducing the risk of delays or shortages that could disrupt workshop schedules.
  5. Evaluate the core deposit policy to simplify returns of the old turbo, making the replacement process more cost-effective and efficient.
  6. Assess the turbo’s rotation and balance specifications to ensure smooth operation and longevity in the 2.5 TDI 90 hp engine.
  7. Consider the turbo’s compatibility with the vehicle’s existing fuel injection and high-pressure pump system to avoid integration issues.

Storage & logistics

Bulk storage of remanufactured turbos like the BorgWarner KKK 5314 988 7025 and SL Turbo 454205-9007S requires climate-controlled environments to prevent moisture damage and corrosion. Warehouses must implement rotation systems to ensure older stock is used first, maintaining freshness and reliability. For garages, compact storage solutions with clear labeling streamline inventory management, while the core deposit system reduces the need for excessive on-site stock. Logistics partners should prioritize quick turnaround times to meet the demands of breakdown specialists and urgent repairs.

Since 2026, our team has sourced remanufactured turbos for the 2.5 TDI 90 hp platform, ensuring each unit meets the highest standards of compatibility and durability. We focus on providing solutions that restore performance without the risks of generic aftermarket parts.— autoKUR team

Related categories

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Useful references

For regulatory and sector references, see Reglement (UE) 461/2010 — pieces de rechange et garantie constructeur.