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High-pressure pump CITROËN Berlingo 2 1.6 HDi 90 hp

1.6 HDi 90 hp

The CITROËN Berlingo 2 1.6 HDi 90 hp (66 kW diesel) is covered by 3 exchange-standard reference(s). Check output before displacement: it determines the part.

Engine specification: 1560 cm³, diesel, built since 07/2005. 3 matching part numbers: 0445010102 (Bosch), 5WS40657 (SIEMENS-VDO), 0445010516 (Bosch). Compare with the code stamped on your part.

Other engines of the CITROËN Berlingo 2: 1.6 BlueHDi 120 hp, 1.6 HDi 114 hp, 1.6 HDi 112 hp. If the code stamped on your part is legible, search by reference remains the safest route. 24-month warranty.

Frequently asked questions

About this category

The 1.6 HDi 90 hp diesel engine, widely used in Peugeot, Citroën, and other European vehicles, relies on a precise high pressure fuel pump to deliver fuel at the correct pressure for optimal combustion. This category includes remanufactured and exchange-standard pumps designed to replace failing units, addressing issues like power loss, excessive smoke, or engine hesitation. Whether you are a mechanic, a DIY repairer, or a vehicle owner, finding the right pump for your motorisation is critical to restoring performance.

autoKUR sources its high pressure fuel pumps from specialized remanufacturers who rebuild units to original specifications, ensuring durability and compatibility. The range is curated to cover the most common HDi applications, with each pump tested for pressure consistency and leak-free operation. This approach allows garages and private buyers to access high-quality exchange parts without the premium of new OEM components.

Professional uses by trade

Different users approach high pressure fuel pump replacement with distinct priorities: garages need bulk availability and fast turnaround, DIY enthusiasts seek clear compatibility guides, and German buyers prioritize precision and documentation. Each group benefits from a structured selection process.

  • Le garagiste independant : Replace a failing high pressure fuel pump in a 1.6 HDi 90 hp engine to restore full power and eliminate limp mode without waiting for OEM lead times.
  • L'automobiliste depanne : Diagnose a sudden loss of power or black smoke from the exhaust by identifying the correct high pressure fuel pump for your 1.6 HDi 90 hp model year.
  • Le passionne qui fait lui-meme : Order a remanufactured high pressure fuel pump with clear OEM code cross-references to avoid costly mistakes during a DIY engine repair.
  • Der deutsche Kaeufer (DACH) : Select a high pressure fuel pump that meets German market standards for diesel injection systems, ensuring long-term reliability in cold climates.
  • Le garagiste independant : Use exchange-standard pumps to reduce inventory costs while maintaining the high standards required for HDi engine repairs in professional workshops.
  • L'automobiliste depanne : Avoid the expense of a new OEM pump by opting for a remanufactured high pressure fuel pump that restores factory performance levels.
  • Der deutsche Kaeufer (DACH) : Choose a pump with documented remanufacturing processes to ensure consistent pressure delivery in high-mileage diesel engines.

Range comparison

Below, you will find the high pressure fuel pumps available for the 1.6 HDi 90 hp category, each listed with its exact OEM reference and key compatibility details to simplify your selection.

RangeUseFormat
High-pressure pump Bosch 0445010102Direct replacement for 1.6 HDi 90 hp engines
High-pressure pump SIEMENS-VDO 5WS40657Compatible with Peugeot and Citroën HDi platforms
High-pressure pump Bosch 0445010516Fits multiple 1.6 HDi variants with precise calibration

How to choose

Selecting the right high pressure fuel pump for your 1.6 HDi 90 hp requires attention to OEM codes, vehicle year, and engine variant to ensure seamless installation and performance restoration.

  1. Verify the OEM reference on your failing pump or engine code to match the correct high pressure fuel pump for your 1.6 HDi 90 hp model.
  2. Check the vehicle year and motorisation details to avoid mismatches between different HDi engine generations and their corresponding pumps.
  3. Prefer pumps from reputable brands like Bosch or SIEMENS-VDO, known for consistent remanufacturing standards and long-term reliability.
  4. Ensure the pump includes a core deposit label if your supplier requires a used unit return for recycling or refurbishment.
  5. Confirm the pump’s pressure rating matches your engine’s specifications to prevent performance issues after installation.
  6. Look for documentation or testing reports that validate the pump’s remanufacturing process and pressure consistency.
  7. For bulk orders, prioritize suppliers offering bulk packaging and clear labeling to streamline garage inventory management.

Storage & logistics

High pressure fuel pumps must be stored in a dry, temperature-controlled environment to prevent moisture damage or pressure sensor corrosion. Garages should rotate stock based on expiry dates or first-in-first-out principles to maintain pump integrity. For bulk shipments, use sealed containers with desiccant packs to protect against humidity, especially in regions with fluctuating climates. Always handle pumps with care to avoid damaging the pressure sensor or cartridge assembly, which could compromise performance upon installation.

With over a decade of experience in diesel injection systems, our team ensures every high pressure fuel pump we supply meets the strict standards of remanufacturing, delivering consistent quality for garages and DIY mechanics alike.— autoKUR team

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Useful references

For regulatory and sector references, see Reglement (UE) 461/2010 — pieces de rechange et garantie constructeur.