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Turbocharger VOLVO S80 2 2.4 d5 215 hp

2.4 d5 215 hp

The VOLVO S80 2 2.4 d5 215 hp (158 kW diesel) is covered by 2 exchange-standard reference(s). Check output before displacement: it determines the part.

Engine specification: 2400 cm³, diesel, built from 06/2011 to 04/2015. 2 matching part numbers: 5439 988 0091 (BorgWarner - KKK), 1000 998 0164 (BorgWarner - KKK). Compare with the code stamped on your part.

Other engines of the VOLVO S80 2: 3.0 t6 305 hp, 3.0 t6 286 hp, 2.0 t5 245 hp. If the code stamped on your part is legible, search by reference remains the safest route. 24-month warranty.

Frequently asked questions

About this category

The 2.4 d5 215 hp turbo category addresses a critical need for remanufactured turbochargers in diesel engines where performance degradation is common. This segment serves professional mechanics, DIY enthusiasts, and stranded drivers seeking reliable exchange-standard solutions without the cost of brand-new units. Here, you’ll find core-compatible turbos designed for Volvo, Renault, and other European diesel platforms, each listed by OEM reference for precise fitment.

This range is built around BorgWarner KKK turbos, selected for their prevalence in 2.4 d5 215 hp applications and their compatibility with aftermarket remanufacturing standards. As a wholesale supplier, we aggregate these units from certified remanufacturers, ensuring each turbo meets internal consistency checks before reaching garages or private buyers. The focus remains on core exchange viability, not on providing repair services.

Professional uses by trade

Different users approach the 2.4 d5 215 hp turbo category with distinct priorities: garages need bulk availability, stranded drivers seek immediate fitment, and enthusiasts compare technical specifications. Each group benefits from standardized listings that prioritize OEM cross-referencing over brand claims.

  • Le garagiste independant : Uses 2.4 d5 215 hp turbos as direct replacements for failed units in Volvo Penta or Renault diesel engines, prioritizing core deposit policies to reduce client costs.
  • L'automobiliste depanne : Relies on exchange-standard turbos to restore vehicle performance after sudden power loss or excessive exhaust smoke, often without access to a workshop.
  • Le passionne qui fait lui-meme : Selects remanufactured turbos based on OEM cross-references to ensure compatibility with their 2.4 d5 215 hp engine’s exact build year.
  • Der deutsche Kaeufer (DACH) : Prefers turbos with documented geometric variable vane calibration to avoid post-installation adjustments in high-mileage diesel applications.
  • Le garagiste independant : Orders bulk-packaged turbos for 2.4 d5 215 hp models to maintain workshop inventory turnover and reduce downtime for customers.
  • L'automobiliste depanne : Chooses exchange-standard units listed by OEM reference to deliver fitment in emergency roadside repairs without risking mismatched parts.
  • Der deutsche Kaeufer (DACH) : Verifies core deposit policies before purchasing to align with local waste disposal regulations and avoid unexpected fees.

Range comparison

Below, you’ll find the two core turbos for 2.4 d5 215 hp applications, each listed with its exact OEM reference and intended use case. These units are sourced from BorgWarner KKK, a manufacturer recognized for durability in diesel turbo applications.

RangeUseFormat
Turbo BorgWarner - KKK 5439 988 0091Direct fit for Volvo Penta D5 engines
Turbo BorgWarner - KKK 1000 998 0164Cross-reference for Renault 2.4 dCi 215 hp

How to choose

Selecting the right turbo for a 2.4 d5 215 hp engine requires attention to OEM cross-references, core compatibility, and geometric variable vane condition. These criteria ensure the unit will restore performance without requiring post-installation adjustments.

  1. Verify the turbo’s OEM reference matches your engine’s build year and model variant to avoid fitment issues in 2.4 d5 215 hp applications.
  2. Check for documented core deposit policies to understand return obligations and potential fees when exchanging a used turbo.
  3. Inspect geometric variable vane calibration records to confirm the unit’s internal consistency before installation in high-mileage diesel engines.
  4. Prioritize turbos with CHRA (Center Housing Rotating Assembly) integrity reports to ensure long-term reliability in 2.4 d5 215 hp platforms.
  5. Compare bulk packaging options if ordering for a workshop, as case quantities reduce per-unit costs and simplify inventory management.
  6. Confirm the turbo’s compatibility with your vehicle’s exhaust manifold configuration to prevent clearance issues during installation.
  7. Assess the remanufacturer’s track record for consistent quality in 2.4 d5 215 hp turbos, as this impacts post-installation performance.

Storage & logistics

Bulk-packaged turbos for 2.4 d5 215 hp applications must be stored in climate-controlled environments to prevent moisture damage to the CHRA and geometric variable vane mechanisms. Warehouses should implement FIFO (First In, First Out) rotation to ensure units are dispatched before exceeding their shelf life, which is typically 12 months for remanufactured turbos. Handling protocols require avoiding shocks to the turbine or compressor wheels, as even minor impacts can disrupt internal balance and lead to premature failure after installation.

Since 2026, our team has specialized in sourcing remanufactured turbos for 2.4 d5 215 hp engines, ensuring each unit meets internal consistency checks before reaching customers. We never handle the customer’s vehicle, but we deliver the turbo’s compatibility and core exchange viability through documented policies.— autoKUR team

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Useful references

For regulatory and sector references, see Reglement (UE) 461/2010 — pieces de rechange et garantie constructeur.