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reference","\u002Freference\u002F",[],[],{"id":442,"type":54,"label":443,"href":445,"icon":19,"iconRole":57,"description":19,"badge":19,"groupTitle":19,"groupKey":19,"style":19,"gridColumns":19,"cssClass":19,"psCategoryId":137,"psProductId":19,"showPsChildren":49,"position":29,"barVisible":17,"children":446,"psChildren":447},1006,{"fr":444},"Core deposit","\u002Fconsigne\u002F",[],[],{"analytics":449},{},{"header":451},{"logo":452,"topBar":456,"contactEmail":39,"contactPhone":472,"features":473,"navBar":475,"headerLinks":476,"storesHref":19},{"src":453,"alt":454,"text":19,"href":37,"class":455},"\u002Fbrand\u002Fautokur-lockup.svg","autoKUR — remanufactured turbochargers, injectors and high-pressure pumps","h-9 sm:h-11 lg:h-12 w-auto object-contain",{"message":457,"messageMobile":458,"showLanguages":17,"align":459,"languages":460},"Remanufactured turbochargers, injectors and high-pressure pumps — exchange units, shipped from France.","Exchange units, shipped from France","left",[461,464,468],{"code":462,"href":37,"label":463},"en","EN",{"code":465,"href":466,"label":467},"fr","\u002Ffr\u002F","FR",{"code":469,"href":470,"label":471},"de","\u002Fde\u002F","DE","+33 3 57 84 35 90",{"showSearch":17,"showWishlist":17,"showLogin":17,"showContact":17,"showCart":17,"showQuoteButton":17,"showBlogLink":17,"showContactLink":17,"showGiftcardLink":49,"showStoresLink":49,"stickyHeader":49,"staticHeader":49,"headerLayout":474},"stacked",{"backgroundColor":9,"textColor":8},{},{"found":17,"kind":478,"pilier":479,"id_category":480,"id_parent":481,"level_depth":29,"path":482,"path_fr":483,"pilier_slug_fr":484,"pilier_slug":479,"slug":26,"name":25,"h1":485,"meta_title":486,"meta_description":487,"intro_html":488,"long_description_html":489,"image_url":490,"image_webp_srcset":491,"image_sizes":492,"image_alt":19,"breadcrumb":493,"children":506,"siblings":507,"aggregate":523,"faq":525,"tiles":575,"index_tier_closed":17},"category","turbocharger",18090,18088,"ford\u002Fkuga\u002F1\u002F2-0-tdci-163-hp","ford\u002Fkuga\u002F1\u002F2-0-tdci-163-cv","turbo","Turbocharger FORD Kuga 1 2.0 TDCi 163 hp","Turbocharger FORD Kuga 1 2.0 TDCi 163 hp | autoKUR","Turbocharger FORD Kuga 1 2.0 TDCi 163 hp (120 kW): 1 exchange-standard ref., 24-month warranty. Compatibilities listed engine by engine, year by year.","\u003Cp>The FORD Kuga 1 2.0 TDCi 163 hp (120 kW diesel) is covered by 1 exchange-standard reference(s). Check output before displacement: it determines the part.\u003C\u002Fp>\u003Cp>Engine specification: 1997 cm³, diesel, built from 03\u002F2010 to 11\u002F2012. Matching part number: \u003Cstrong>806498-5003S\u003C\u002Fstrong> (Garrett). Compare with the code stamped on your part.\u003C\u002Fp>\u003Cp>Other engines of the FORD Kuga 1: \u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-5-t-200-hp\u002F\">2.5 T 200 hp\u003C\u002Fa>, \u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-140-hp\u002F\">2.0 TDCi 140 hp\u003C\u002Fa>, \u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-136-hp\u002F\">2.0 TDCi 136 hp\u003C\u002Fa>. If the code stamped on your part is legible, \u003Ca href=\"\u002Fpart-reference\u002F\">search by reference\u003C\u002Fa> remains the safest route. 24-month warranty.\u003C\u002Fp>","\u003C!--seo-opt:v2-->\u003Cp>The 2.0 TDCi 163 HP turbocharger category addresses a critical need for vehicles equipped with Ford’s 2.0-liter diesel engine producing 163 horsepower. This range includes turbos designed for models like the Ford Transit, Ranger, and Galaxy, where power loss, excessive smoke, or unusual noises signal turbo failure. Whether you’re a mechanic, a car owner, or a German buyer in the DACH region, this category provides the right exchange standard turbo to restore engine performance efficiently.\u003C\u002Fp>\u003Cp>This turbocharger range is built around remanufactured units that undergo rigorous testing to meet original equipment standards. The wholesale supply chain ensures availability for garages and private buyers, with a focus on compatibility across Ford’s 2.0 TDCi lineup. The role of the distributor is to streamline access to these turbos, reducing lead times and simplifying the procurement process for professionals and enthusiasts.\u003C\u002Fp>\u003Ch2>Professional uses by trade\u003C\u002Fh2>\u003Cp>Different users approach the 2.0 TDCi 163 HP turbocharger category with distinct priorities. Garages prioritize bulk availability and quick turnaround, while DIY owners seek straightforward compatibility. German buyers in the DACH region often require clear documentation and efficient logistics.\u003C\u002Fp>\u003Cul>\u003Cli>Independent garage: Replace a failing turbo on a Ford Transit 2.0 TDCi 163 HP with an exchange standard unit to minimize vehicle downtime.\u003C\u002Fli>\u003Cli>DIY enthusiast: Install a remanufactured turbo on a Ford Ranger 2.0 TDCi 163 HP without needing specialized tools or a workshop.\u003C\u002Fli>\u003Cli>German buyer (DACH): Order a turbo for a Ford Galaxy 2.0 TDCi 163 HP with clear compatibility notes and efficient shipping to Germany.\u003C\u002Fli>\u003Cli>Fleet manager: Source turbos in bulk for multiple Ford Transit vans to maintain operational efficiency across the fleet.\u003C\u002Fli>\u003Cli>Truck repair shop: Diagnose turbo failure in a Ford Ranger 2.0 TDCi 163 HP by matching symptoms like power loss and smoke with the correct exchange standard unit.\u003C\u002Fli>\u003Cli>Passionate car owner: Restore performance to a Ford Galaxy 2.0 TDCi 163 HP by replacing the turbo with a high-quality remanufactured part.\u003C\u002Fli>\u003Cli>Mechanic in training: Learn about turbocharger compatibility for the 2.0 TDCi 163 HP range by studying the motorization details and OEM references.\u003C\u002Fli>\u003C\u002Ful>\u003Ch2>Range comparison\u003C\u002Fh2>\u003Cp>The turbocharger range for the 2.0 TDCi 163 HP category includes remanufactured units designed to meet the exact specifications of Ford’s diesel engine. Each turbo is tested for performance and durability, ensuring it fits seamlessly into the motorization.\u003C\u002Fp>\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Range\u003C\u002Fth>\u003Cth>Use\u003C\u002Fth>\u003Cth>Format\u003C\u002Fth>\u003C\u002Ftr>\u003C\u002Fthead>\u003Ctbody>\u003Ctr>\u003Ctd>Turbo Garrett 806498-5003S\u003C\u002Ftd>\u003Ctd>Restores power and reduces smoke in 2.0 TDCi engines\u003C\u002Ftd>\u003Ctd>\u003C\u002Ftd>\u003C\u002Ftr>\u003C\u002Ftbody>\u003C\u002Ftable>\u003Ch2>How to choose\u003C\u002Fh2>\u003Cp>Selecting the right turbo for the 2.0 TDCi 163 HP range requires attention to motorization details, OEM references, and the condition of the unit. Professionals should prioritize compatibility and remanufacturing quality to ensure long-term reliability.\u003C\u002Fp>\u003Col>\u003Cli>Verify the motorization code matches the turbo’s specifications to avoid installation issues in Ford 2.0 TDCi 163 HP engines.\u003C\u002Fli>\u003Cli>Check the OEM reference and equivalent part numbers to confirm compatibility with your vehicle’s model year and configuration.\u003C\u002Fli>\u003Cli>Inspect the turbo’s condition, including the CHRA and variable geometry, to ensure it meets remanufacturing standards.\u003C\u002Fli>\u003Cli>Consider the core deposit system for used turbos, which simplifies returns and reduces upfront costs for garages.\u003C\u002Fli>\u003Cli>Evaluate the packaging and handling instructions to ensure the turbo arrives in optimal condition for installation.\u003C\u002Fli>\u003Cli>Assess the warranty terms and remanufacturing process to deliver consistent quality across exchange standard units.\u003C\u002Fli>\u003Cli>Review the distributor’s logistics and shipping options to minimize delays for urgent repairs or bulk orders.\u003C\u002Fli>\u003C\u002Fol>\u003Ch2>Storage & logistics\u003C\u002Fh2>\u003Cp>For garages and distributors, storing exchange standard turbos for the 2.0 TDCi 163 HP range requires climate-controlled environments to prevent moisture damage. Units should be kept in their original packaging until installation, with clear labeling to avoid mix-ups. Regular inventory checks ensure stock rotation aligns with demand, reducing the risk of obsolescence. For private buyers, storing a spare turbo in a dry, temperature-stable space preserves its condition until needed.\u003C\u002Fp>\u003Cblockquote>With over a decade of experience in remanufacturing turbos for the 2.0 TDCi 163 HP range, our team ensures every unit meets the highest standards of performance and durability.— autoKUR team\u003C\u002Fblockquote>\u003Ch2>Related categories\u003C\u002Fh2>\u003Cp>Browse our other ranges:\u003C\u002Fp>\u003Cul>\u003Cli>\u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-5-t-200-hp\u002F\">2.5 T 200 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-140-hp\u002F\">2.0 TDCi 140 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-136-hp\u002F\">2.0 TDCi 136 hp\u003C\u002Fa>\u003C\u002Fli>\u003C\u002Ful>\u003Ch2>Useful references\u003C\u002Fh2>\u003Cp>For regulatory and sector references, see \u003Ca href=\"https:\u002F\u002Feur-lex.europa.eu\u002Flegal-content\u002FFR\u002FTXT\u002F?uri=CELEX:32010R0461\">Reglement (UE) 461\u002F2010 — pieces de rechange et garantie constructeur\u003C\u002Fa>.\u003C\u002Fp>","\u002Fimg\u002Fc\u002F18090.jpg","\u002Fimg\u002Fc\u002F18090-2-0-tdci-163-cv-400.webp 400w, \u002Fimg\u002Fc\u002F18090-2-0-tdci-163-cv-600.webp 600w, \u002Fimg\u002Fc\u002F18090-2-0-tdci-163-cv-800.webp 800w, \u002Fimg\u002Fc\u002F18090-2-0-tdci-163-cv-1200.webp 1200w","(min-width: 768px) 33vw, 100vw",[494,496,499,502,505],{"label":65,"path":495},"",{"label":497,"path":498},"FORD","ford",{"label":500,"path":501},"Kuga","ford\u002Fkuga",{"label":503,"path":504},"Kuga 1","ford\u002Fkuga\u002F1",{"label":25,"path":482},[],[508,513,518],{"id":509,"slug":510,"path":511,"label":512},18092,"2-0-tdci-136-hp","ford\u002Fkuga\u002F1\u002F2-0-tdci-136-hp","2.0 TDCi 136 hp",{"id":514,"slug":515,"path":516,"label":517},18091,"2-0-tdci-140-hp","ford\u002Fkuga\u002F1\u002F2-0-tdci-140-hp","2.0 TDCi 140 hp",{"id":519,"slug":520,"path":521,"label":522},18089,"2-5-t-200-hp","ford\u002Fkuga\u002F1\u002F2-5-t-200-hp","2.5 T 200 hp",{"total":70,"total_in_stock":19,"price_min":524,"price_max":524,"known":17},348,[526,529,532,535,538,541,544,547,550,553,556,559,563,567,571],{"position":70,"question":527,"answer_html":528},"How much is a turbocharger for a FORD Kuga 2.0 TDCi 163 hp?","A remanufactured turbocharger for the FORD Kuga 2.0 TDCi 163 hp starts at €348.00. This engine takes a single reference, 806498-5003S: the price shown is the one part that fits your vehicle, with no variant to compare.",{"position":94,"question":530,"answer_html":531},"Which turbocharger reference fits the 2.0 TDCi 163 hp?","The reference is 806498-5003S. It is what settles the match on a FORD Kuga 1 with the 2.0 TDCi 163 hp engine — not the vehicle's trade name, nor its year.",{"position":103,"question":533,"answer_html":534},"Why is only one reference offered for the 2.0 TDCi 163 hp?","Because this engine was built with a single turbocharger. Other Kuga engines carry several references depending on the production period; here the choice is unique, which rules out any risk of error.",{"position":67,"question":536,"answer_html":537},"Where is the reference found on a turbocharger removed from a Kuga 1?","It is on the riveted plate of the centre housing, on the compressor side. The plate holds the marking even on a part coated with oil and soot. It is the only reading that confirms the match with 806498-5003S.",{"position":120,"question":539,"answer_html":540},"What happens to the old turbocharger from a FORD Kuga 2.0 TDCi 163 hp?","Part 806498-5003S is sold as an exchange unit: it has already been remanufactured and balanced, and the turbocharger you remove goes back into the reconditioning circuit. Return terms are stated at checkout.",{"position":29,"question":542,"answer_html":543},"How does exchange turbocharger 806498-5003S differ from a new part?","An exchange turbocharger is an original part restored to working order: wear parts are replaced and the rotating assembly is rebalanced. It carries the same reference, 806498-5003S, and fits in place of the part removed.",{"position":137,"question":545,"answer_html":546},"Does turbocharger 806498-5003S fit every Kuga 1?","No: it matches Kuga 1 models fitted with the 2.0 TDCi 163 hp engine. A Kuga 1 running on petrol, or at a different diesel power output, takes another reference.",{"position":146,"question":548,"answer_html":549},"Is the year of my Kuga enough to choose the turbocharger?","No. Two Kuga of the same year can take different turbochargers depending on their engine. It is the engine-and-power pairing — here 2.0 TDCi 163 hp — that determines the reference, and the code on the removed part that confirms it.",{"position":155,"question":551,"answer_html":552},"How do I spot a worn turbocharger on a Kuga 2.0 TDCi 163 hp?","On this diesel engine, a turbocharger nearing the end of its life shows up as a loss of power under acceleration, smoke at the exhaust, a whistle rising with engine speed and a drop into limp mode. These signs overlap with other intake faults: diagnosis is a job for a qualified technician.",{"position":164,"question":554,"answer_html":555},"Why does my Kuga 2.0 TDCi 163 hp go into limp mode?","On this 2.0 TDCi 163 hp, the ECU limits the engine when it no longer finds the boost pressure expected for the 163 hp rated output. A turbocharger that no longer regulates pressure correctly is one possible cause, alongside an air leak or a faulty pressure sensor.",{"position":171,"question":557,"answer_html":558},"What does exhaust smoke mean on a 2.0 TDCi 163 hp?","On this 2.0 TDCi 163 hp diesel engine, blue smoke means oil is passing — turbocharger sealing is one candidate among other parts; black smoke means an over-rich burn, so a lack of air at the intake. Colour guides the diagnosis, it does not replace it.",{"position":560,"question":561,"answer_html":562},12,"Does a whistle under acceleration always come from the turbocharger?","No. The whistle can come from the turbocharger itself, but equally from a leak on an intake hose, the intercooler or the wastegate. Noise alone is not enough to condemn the part.",{"position":564,"question":565,"answer_html":566},13,"Is the turbocharger on the 2.0 TDCi 163 hp a variable-geometry unit?","Yes. This diesel engine takes a variable-geometry turbocharger, whose movable vanes adapt boost to engine speed. It is the part that seizes most often on this type of engine, and it is among what is restored on reference 806498-5003S.",{"position":568,"question":569,"answer_html":570},14,"How do I confirm the fault before ordering turbocharger 806498-5003S?","By a fault code read and a boost pressure check, carried out by a qualified technician, before any order of reference 806498-5003S. That check separates a failed turbocharger from an air leak or a faulty sensor — three faults with similar symptoms but different remedies.",{"position":572,"question":573,"answer_html":574},15,"Does turbocharger 806498-5003S fit straight onto a 2.0 TDCi 163 hp?","Yes: reference 806498-5003S is the original fitment for a FORD Kuga 1 with the 2.0 TDCi 163 hp engine. It keeps the dimensions, the mounting and the connections of the part removed. Fitting is a job for a qualified automotive technician.",[],{"show":17,"tagged":49,"active":49},{"sections":578},[],{"articles":580,"total":58,"limit":146},[],{"siloRdv":582},{"enabled":17,"repeatEvery":583,"position":584,"ctaLabel":19},16,"top",{"columns":586},[587,598,616],{"title":588,"position":58,"links":589},"Our parts",[590,592,594,596],{"label":591,"href":66,"external":49},"Turbochargers",{"label":593,"href":197,"external":49},"Injectors",{"label":595,"href":306,"external":49},"High-pressure pumps",{"label":597,"href":431,"external":49},"Gasket kits",{"title":599,"position":70,"links":600},"Guides & advice",[601,604,607,610,613],{"label":602,"href":603,"external":49},"All guides","\u002Fblog",{"label":605,"href":606,"external":49},"Prices","\u002Fblog\u002Fturbo\u002Fprice\u002F",{"label":608,"href":609,"external":49},"Fault symptoms","\u002Fblog\u002Fturbo\u002Fsymptoms\u002F",{"label":611,"href":612,"external":49},"New or exchange","\u002Fblog\u002Fturbo\u002Fnew-or-used\u002F",{"label":614,"href":615,"external":49},"Fitting","\u002Fblog\u002Fturbo\u002Finstallation\u002F",{"title":617,"position":94,"links":618},"Information",[619,621,624,626,629,632],{"label":620,"href":43,"external":49},"Contact",{"label":622,"href":623,"external":49},"Delivery and returns","\u002Flivraison-et-retours",{"label":625,"href":445,"external":49},"Core charge",{"label":627,"href":628,"external":49},"Legal notice","\u002Fmentions-legales",{"label":630,"href":631,"external":49},"Terms of sale","\u002Fconditions-generales-de-vente",{"label":633,"href":634,"external":49},"Privacy policy","\u002Fpolitique-de-confidentialite",{"ok":17,"alternates":636},{"en":637,"fr":638,"de":639},"\u002Fturbocharger\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-163-hp","\u002Ffr\u002Fturbo\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-163-cv","\u002Fde\u002Fturbolader\u002Fford\u002Fkuga\u002F1\u002F2-0-tdci-163-ps",{"ok":17,"alternates":641},{"en":637,"fr":638,"de":639},{"products":643,"total":70,"offset":58,"limit":70,"hasMore":49},[644],{"id":645,"ref":646,"name":647,"slug":648,"price":649,"priceRaw":650,"image":651,"imageSrcset":652,"url":653,"unitLabel":184,"stockQuantity":185,"taxRate":192,"aliases":654},1795,"806498-5003S","Turbo Garrett 806498-5003S","turbo-garrett-806498-5003s","417,60 €",417.6,"\u002Fimg\u002Fp\u002F6\u002F5\u002F0\u002F4\u002F3\u002F65043-turbo-garrett-806498-5003s-600.webp","\u002Fimg\u002Fp\u002F6\u002F5\u002F0\u002F4\u002F3\u002F65043-turbo-garrett-806498-5003s-400.webp 400w, \u002Fimg\u002Fp\u002F6\u002F5\u002F0\u002F4\u002F3\u002F65043-turbo-garrett-806498-5003s-600.webp 600w, \u002Fimg\u002Fp\u002F6\u002F5\u002F0\u002F4\u002F3\u002F65043-turbo-garrett-806498-5003s-800.webp 800w, \u002Fimg\u002Fp\u002F6\u002F5\u002F0\u002F4\u002F3\u002F65043-turbo-garrett-806498-5003s-1200.webp 1200w","\u002Fturbocharger\u002Fturbo-garrett-806498-5003s-1795",[655],"9677063780"]