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reference","\u002Freference\u002F",[],[],{"id":442,"type":54,"label":443,"href":445,"icon":19,"iconRole":57,"description":19,"badge":19,"groupTitle":19,"groupKey":19,"style":19,"gridColumns":19,"cssClass":19,"psCategoryId":137,"psProductId":19,"showPsChildren":49,"position":29,"barVisible":17,"children":446,"psChildren":447},1006,{"fr":444},"Core deposit","\u002Fconsigne\u002F",[],[],{"blog":449,"analytics":506},{"author":450,"pillars":454,"publisher":503},{"url":451,"name":452,"slug":453},"\u002Fauteur\u002Froman-adyan","Roman Adyan","roman-adyan",{"prix":455,"montage":461,"garantie":467,"symptome":473,"diagnostic":479,"duree-de-vie":485,"compatibilite":491,"neuf-occasion":497},{"desc":456,"icon":457,"color":458,"label":459,"tagBg":460},"Prix, coûts de réparation et guides d achat pour turbos et pièces moteur","💶","text-emerald-600 dark:text-emerald-400","Prix et coût","bg-emerald-100 dark:bg-emerald-500\u002F10 text-emerald-700 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dark:text-cyan-400","Diagnostic","bg-cyan-100 dark:bg-cyan-500\u002F10 text-cyan-700 dark:text-cyan-300",{"desc":486,"icon":487,"color":488,"label":489,"tagBg":490},"Longévité des turbocompresseurs, entretien préventif et lubrification","⏳","text-teal-600 dark:text-teal-400","Durée de vie et usure","bg-teal-100 dark:bg-teal-500\u002F10 text-teal-700 dark:text-teal-300",{"desc":492,"icon":493,"color":494,"label":495,"tagBg":496},"Références OEM, codes moteurs et correspondances véhicules","🚗","text-sky-600 dark:text-sky-400","Compatibilité","bg-sky-100 dark:bg-sky-500\u002F10 text-sky-700 dark:text-sky-300",{"desc":498,"icon":499,"color":500,"label":501,"tagBg":502},"Comparatif entre pièces neuves, échange standard reconditionné et occasion","🔄","text-indigo-600 dark:text-indigo-400","Neuf, reconditionné ou occasion","bg-indigo-100 dark:bg-indigo-500\u002F10 text-indigo-700 dark:text-indigo-300",{"url":504,"name":505},"https:\u002F\u002Fautokur.com\u002F","autoKUR",{},{"header":508},{"logo":509,"topBar":513,"contactEmail":39,"contactPhone":529,"features":530,"navBar":532,"headerLinks":533,"storesHref":19},{"src":510,"alt":511,"text":19,"href":37,"class":512},"\u002Fbrand\u002Fautokur-lockup.svg","autoKUR — remanufactured turbochargers, injectors and high-pressure pumps","h-9 sm:h-11 lg:h-12 w-auto object-contain",{"message":514,"messageMobile":515,"showLanguages":17,"align":516,"languages":517},"Remanufactured turbochargers, injectors and high-pressure pumps — exchange units, shipped from France.","Exchange units, shipped from France","left",[518,521,525],{"code":519,"href":37,"label":520},"en","EN",{"code":522,"href":523,"label":524},"fr","\u002Ffr\u002F","FR",{"code":526,"href":527,"label":528},"de","\u002Fde\u002F","DE","+33 3 57 84 35 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autoKUR","\u003C!--seo-opt:v2-->\u003Cp>The 2.4 TDI d5 2.0-liter engine, widely used in commercial vehicles and SUVs from the early 2000s to mid-2010s, relies on a precise fuel injection system where each injector plays a pivotal role in engine efficiency and emissions compliance. This category is designed for professionals and owners who need a dependable exchange-standard injector—whether for a single repair or a fleet overhaul—without compromising on quality or compatibility. Here, you’ll find remanufactured units that restore the engine’s original performance while avoiding the expense of a brand-new component.\u003C\u002Fp>\u003Cp>The range is curated by a specialist wholesaler with direct ties to European remanufacturing hubs, ensuring that every injector listed meets strict dimensional and functional tolerances for the 2.4 TDI d5 205 hp platform. By sourcing from a single supplier with a verified VIES account, garages and private buyers gain access to a streamlined procurement process, where bulk discounts and logistical efficiency reduce downtime and operational costs. The focus remains on delivering a product that performs like the original, not a generic substitute.\u003C\u002Fp>\u003Ch2>Professional uses by trade\u003C\u002Fh2>\u003Cp>Different users approach injector replacement with distinct priorities: garages prioritize speed and reliability, DIY owners seek cost-effective solutions, and German buyers demand precision engineering. Below, we outline how each group leverages this category to address their specific needs while maintaining engine integrity.\u003C\u002Fp>\u003Cul>\u003Cli>Le garagiste independant : Replaces a faulty injector in a 2.4 TDI d5 205 hp vehicle to restore power and reduce smoke emissions, ensuring the repair aligns with manufacturer tolerances without the expense of a new unit.\u003C\u002Fli>\u003Cli>L'automobiliste depanne : Seeks an affordable exchange-standard injector for a 2.4 TDI d5 205 hp engine after diagnosing a misfire or excessive fuel consumption, avoiding costly dealership visits.\u003C\u002Fli>\u003Cli>Le passionne qui fait lui-meme : Orders a remanufactured injector for a 2.4 TDI d5 205 hp project car, prioritizing compatibility and ease of installation over brand-new pricing.\u003C\u002Fli>\u003Cli>Der deutsche Kaeufer (DACH) : Selects a high-quality reconditioned injector for a commercial vehicle with a 2.4 TDI d5 205 hp engine, ensuring long-term reliability and compliance with local emissions standards.\u003C\u002Fli>\u003Cli>Le garagiste independant : Uses the injector’s OEM reference to cross-check compatibility with the vehicle’s VIN or engine code, confirming a precise fit before ordering.\u003C\u002Fli>\u003Cli>L'automobiliste depanne : Relies on detailed product descriptions to identify the correct injector for their 2.4 TDI d5 205 hp model year, avoiding mismatches that could worsen engine issues.\u003C\u002Fli>\u003Cli>Der deutsche Kaeufer (DACH) : Prefers suppliers who provide clear documentation in German, including technical drawings and installation notes for 2.4 TDI d5 205 hp applications.\u003C\u002Fli>\u003C\u002Ful>\u003Ch2>Range comparison\u003C\u002Fh2>\u003Cp>The following table compares the available exchange-standard injectors for the 2.4 TDI d5 205 hp engine, highlighting their compatibility, condition, and intended use cases. Each entry reflects a unit that has been remanufactured to meet or exceed OEM specifications.\u003C\u002Fp>\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Range\u003C\u002Fth>\u003Cth>Use\u003C\u002Fth>\u003Cth>Format\u003C\u002Fth>\u003C\u002Ftr>\u003C\u002Fthead>\u003Ctbody>\u003Ctr>\u003Ctd>Injector Bosch 0445116016\u003C\u002Ftd>\u003Ctd>DIY installation for enthusiasts\u003C\u002Ftd>\u003Ctd>\u003C\u002Ftd>\u003C\u002Ftr>\u003C\u002Ftbody>\u003C\u002Ftable>\u003Ch2>How to choose\u003C\u002Fh2>\u003Cp>Selecting the right injector for a 2.4 TDI d5 205 hp engine requires attention to several key factors, including compatibility, remanufacturing quality, and packaging. Below, we outline the criteria that distinguish a reliable exchange-standard unit from a subpar alternative.\u003C\u002Fp>\u003Col>\u003Cli>Verify the injector’s OEM reference matches the engine code or vehicle model year to ensure a precise fit and avoid installation errors.\u003C\u002Fli>\u003Cli>Prioritize units labeled as remanufactured with documented testing for spray pattern and flow rate consistency across all cylinders.\u003C\u002Fli>\u003Cli>Choose injectors packaged in protective casing to prevent damage during transit, especially for bulk orders to garages.\u003C\u002Fli>\u003Cli>Opt for suppliers who provide clear return policies for cores, allowing you to reclaim the core deposit after sending the old injector back.\u003C\u002Fli>\u003Cli>Select units with a documented history of use in similar 2.4 TDI d5 205 hp applications to ensure reliability in high-mileage engines.\u003C\u002Fli>\u003Cli>Favor suppliers who offer technical support in German or English, including diagrams or installation guides for the 2.4 TDI d5 205 hp platform.\u003C\u002Fli>\u003Cli>Check for lot numbers or batch tracking to confirm the injector’s origin and remanufacturing date, ensuring freshness and traceability.\u003C\u002Fli>\u003Cli>Compare the core deposit fee across suppliers, as this hidden cost can vary significantly and impact the total repair budget.\u003C\u002Fli>\u003C\u002Fol>\u003Ch2>Storage & logistics\u003C\u002Fh2>\u003Cp>For garages managing bulk orders of injectors for 2.4 TDI d5 205 hp engines, proper storage is critical to maintaining component integrity until installation. Units should be kept in a climate-controlled environment, away from direct sunlight and moisture, to prevent seal degradation or corrosion. Organize inventory by OEM reference and model year to streamline picking and reduce the risk of mismatches during urgent repairs. Implement a first-in, first-out (FIFO) system to ensure older stock is used before newer deliveries, minimizing the chance of expired or degraded components. For DIY buyers, storing a single injector in its original packaging until installation is sufficient, but always inspect the unit for damage or contamination before use. Suppliers with verified VIES accounts often provide additional logistics support, including barcoded tracking and temperature-controlled shipping options for high-value orders.\u003C\u002Fp>\u003Cblockquote>With over a decade of experience in remanufacturing injectors for 2.4 TDI d5 205 hp engines, our team has seen firsthand how a well-calibrated unit can restore an engine’s lost power and reduce emissions without the expense of a new part.— autoKUR team\u003C\u002Fblockquote>\u003Ch2>Related categories\u003C\u002Fh2>\u003Cp>Browse our other ranges:\u003C\u002Fp>\u003Cul>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002F2-4-tdi-d5-215-hp\u002F\">2.4 TDI d5 215 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002Fd5-215-hp\u002F\">d5 215 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002Fd5-205-hp\u002F\">d5 205 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002Fd5-185-hp\u002F\">d5 185 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002Fd5-awd-185-hp\u002F\">d5 AWD 185 hp\u003C\u002Fa>\u003C\u002Fli>\u003Cli>\u003Ca href=\"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002F2-4-d-175-hp\u002F\">2.4 D 175 hp\u003C\u002Fa>\u003C\u002Fli>\u003C\u002Ful>\u003Ch2>Useful references\u003C\u002Fh2>\u003Cp>For regulatory and sector references, see \u003Ca href=\"https:\u002F\u002Feur-lex.europa.eu\u002Flegal-content\u002FFR\u002FTXT\u002F?uri=CELEX:32010R0461\">Reglement (UE) 461\u002F2010 — pieces de rechange et garantie constructeur\u003C\u002Fa>.\u003C\u002Fp>","\u002Fimg\u002Fc\u002F26531.jpg","\u002Fimg\u002Fc\u002F26531-2-4-tdi-d5-205-cv-400.webp 400w, \u002Fimg\u002Fc\u002F26531-2-4-tdi-d5-205-cv-600.webp 600w, \u002Fimg\u002Fc\u002F26531-2-4-tdi-d5-205-cv-800.webp 800w, \u002Fimg\u002Fc\u002F26531-2-4-tdi-d5-205-cv-1200.webp 1200w","(min-width: 768px) 33vw, 100vw",[547,550,553,556,559],{"label":548,"path":549},"Fuel injector","",{"label":551,"path":552},"VOLVO","volvo",{"label":554,"path":555},"S80","volvo\u002Fs80",{"label":557,"path":558},"S80 2","volvo\u002Fs80\u002F2",{"label":25,"path":537},[],[562,567,572,577,582,587,592,597,602,607,612,617,622,627],{"id":563,"slug":564,"path":565,"label":566},26543,"1-6-drive-110-hp","volvo\u002Fs80\u002F2\u002F1-6-drive-110-hp","1.6 DRIVe 110 hp",{"id":568,"slug":569,"path":570,"label":571},26542,"1-6-drive-114-hp","volvo\u002Fs80\u002F2\u002F1-6-drive-114-hp","1.6 DRIVe 114 hp",{"id":573,"slug":574,"path":575,"label":576},26539,"2-0-tdi-136-hp","volvo\u002Fs80\u002F2\u002F2-0-tdi-136-hp","2.0 TDI 136 hp",{"id":578,"slug":579,"path":580,"label":581},26541,"2-4-d-131-hp","volvo\u002Fs80\u002F2\u002F2-4-d-131-hp","2.4 D 131 hp",{"id":583,"slug":584,"path":585,"label":586},26536,"2-4-d-163-hp","volvo\u002Fs80\u002F2\u002F2-4-d-163-hp","2.4 D 163 hp",{"id":588,"slug":589,"path":590,"label":591},26535,"2-4-d-175-hp","volvo\u002Fs80\u002F2\u002F2-4-d-175-hp","2.4 D 175 hp",{"id":593,"slug":594,"path":595,"label":596},26529,"2-4-tdi-d5-215-hp","volvo\u002Fs80\u002F2\u002F2-4-tdi-d5-215-hp","2.4 TDI d5 215 hp",{"id":598,"slug":599,"path":600,"label":601},26540,"d3-136-hp","volvo\u002Fs80\u002F2\u002Fd3-136-hp","d3 136 hp",{"id":603,"slug":604,"path":605,"label":606},26537,"d3-163-hp","volvo\u002Fs80\u002F2\u002Fd3-163-hp","d3 163 hp",{"id":608,"slug":609,"path":610,"label":611},26538,"d4-163-hp","volvo\u002Fs80\u002F2\u002Fd4-163-hp","d4 163 hp",{"id":613,"slug":614,"path":615,"label":616},26533,"d5-185-hp","volvo\u002Fs80\u002F2\u002Fd5-185-hp","d5 185 hp",{"id":618,"slug":619,"path":620,"label":621},26532,"d5-205-hp","volvo\u002Fs80\u002F2\u002Fd5-205-hp","d5 205 hp",{"id":623,"slug":624,"path":625,"label":626},26530,"d5-215-hp","volvo\u002Fs80\u002F2\u002Fd5-215-hp","d5 215 hp",{"id":628,"slug":629,"path":630,"label":631},26534,"d5-awd-185-hp","volvo\u002Fs80\u002F2\u002Fd5-awd-185-hp","d5 AWD 185 hp",{"total":70,"total_in_stock":19,"price_min":633,"price_max":633,"known":17},235,[635,638,641,644,647,650,653,656,659,662,665,668,671,675,679],{"position":58,"question":636,"answer_html":637},"How much is an injector for a VOLVO S80 2.4 TDI d5 205 hp?","A remanufactured injector for the VOLVO S80 2.4 TDI d5 205 hp starts at €235.00 per unit. This engine takes a single reference, 0445116016: the price shown is the one part that fits your vehicle, with no variant to compare.",{"position":70,"question":639,"answer_html":640},"Which injector reference fits the 2.4 TDI d5 205 hp?","The reference is 0445116016. It is what settles the match on a VOLVO S80 2 with the 2.4 TDI d5 205 hp engine — not the vehicle's trade name, nor its year.",{"position":94,"question":642,"answer_html":643},"Why is only one reference offered for the 2.4 TDI d5 205 hp?","Because this engine was built with a single injector type. Other S80 engines carry several references depending on the production period; here the choice is unique, which rules out any risk of error.",{"position":103,"question":645,"answer_html":646},"Where is the reference found on an injector removed from a S80 2?","It is engraved on the brass body. Brass holds the engraving even on a part fouled with soot. It is the only reading that confirms the match with 0445116016.",{"position":67,"question":648,"answer_html":649},"What happens to the old injector from a VOLVO S80 2.4 TDI d5 205 hp?","Part 0445116016 is sold as an exchange unit: it has already been remanufactured and bench-tested, and the injector you remove goes back into the reconditioning circuit. Return terms are stated at checkout.",{"position":120,"question":651,"answer_html":652},"How does exchange injector 0445116016 differ from a new part?","An exchange injector is an original part restored to working order: wear parts are replaced, then flow and spray pattern are checked on a test bench. It carries the same reference, 0445116016, and fits in place of the part removed.",{"position":29,"question":654,"answer_html":655},"Does injector 0445116016 fit every S80 2?","No: it matches S80 2 models fitted with the 2.4 TDI d5 205 hp engine. A S80 2 running on petrol, or at a different diesel power output, takes another reference.",{"position":137,"question":657,"answer_html":658},"Is the year of my S80 enough to choose the injector?","No. Two S80 of the same year can take different injectors depending on their engine. It is the engine-and-power pairing — here 2.4 TDI d5 205 hp — that determines the reference, and the code on the removed part that confirms it.",{"position":146,"question":660,"answer_html":661},"How do I spot a worn injector on a S80 2.4 TDI d5 205 hp?","On this diesel engine, a fouled or worn injector shows up as misfires under acceleration, black smoke at the exhaust, higher fuel consumption and a rough idle. These signs overlap with other fuel system faults: diagnosis is a job for a qualified technician.",{"position":155,"question":663,"answer_html":664},"Why does my S80 2.4 TDI d5 205 hp go into limp mode?","On this 2.4 TDI d5 205 hp, the ECU limits the engine when injection pressure no longer matches what is expected for the 205 hp rated output. An injector that no longer meters correctly, or whose leak-off is excessive, is one possible cause.",{"position":164,"question":666,"answer_html":667},"What does exhaust smoke mean on a 2.4 TDI d5 205 hp?","On this 2.4 TDI d5 205 hp diesel engine, black smoke means an over-rich burn — an injector that dribbles or sprays poorly is one candidate; persistent white smoke when cold points instead to a combustion fault. Colour guides the diagnosis, it does not replace it.",{"position":171,"question":669,"answer_html":670},"Does a knock at idle always come from the injector?","No. The knock can come from the injector itself, but equally from the common rail, a leak-off return line or the glow plugs. Noise alone is not enough to condemn the part.",{"position":672,"question":673,"answer_html":674},12,"Should all injectors be replaced together on a common rail engine?","That is the rule on this type of engine: injectors age together, and one tired part wears the others. Replacement is done as a full set as soon as one fails, using reference 0445116016 for this 2.4 TDI d5 205 hp.",{"position":676,"question":677,"answer_html":678},13,"How do I confirm the fault before ordering injector 0445116016?","By a fault code read and a leak-off test, carried out by a qualified technician, before any order of reference 0445116016. That check points to the injector at fault and separates it from a pressure fault coming from the pump — two faults with similar symptoms but different remedies.",{"position":680,"question":681,"answer_html":682},14,"Does injector 0445116016 fit straight onto a 2.4 TDI d5 205 hp?","Yes: reference 0445116016 is the original fitment for a VOLVO S80 2 with the 2.4 TDI d5 205 hp engine, and it ships with the matching seal. Fitting and coding the injector to the ECU are a job for a qualified automotive technician.",[],{"show":17,"tagged":49,"active":49},{"sections":686},[],{"articles":688,"total":58,"limit":146},[],{"siloRdv":690},{"enabled":17,"repeatEvery":691,"position":692,"ctaLabel":19},16,"top",{"columns":694},[695,706,724],{"title":696,"position":58,"links":697},"Our parts",[698,700,702,704],{"label":699,"href":66,"external":49},"Turbochargers",{"label":701,"href":197,"external":49},"Injectors",{"label":703,"href":306,"external":49},"High-pressure pumps",{"label":705,"href":431,"external":49},"Gasket kits",{"title":707,"position":70,"links":708},"Guides & advice",[709,712,715,718,721],{"label":710,"href":711,"external":49},"All guides","\u002Fblog",{"label":713,"href":714,"external":49},"Prices","\u002Fblog\u002Fturbo\u002Fprice\u002F",{"label":716,"href":717,"external":49},"Fault symptoms","\u002Fblog\u002Fturbo\u002Fsymptoms\u002F",{"label":719,"href":720,"external":49},"New or exchange","\u002Fblog\u002Fturbo\u002Fnew-or-used\u002F",{"label":722,"href":723,"external":49},"Fitting","\u002Fblog\u002Fturbo\u002Finstallation\u002F",{"title":725,"position":94,"links":726},"Information",[727,729,732,734,737,740],{"label":728,"href":43,"external":49},"Contact",{"label":730,"href":731,"external":49},"Delivery and returns","\u002Flivraison-et-retours",{"label":733,"href":445,"external":49},"Core charge",{"label":735,"href":736,"external":49},"Legal notice","\u002Fmentions-legales",{"label":738,"href":739,"external":49},"Terms of sale","\u002Fconditions-generales-de-vente",{"label":741,"href":742,"external":49},"Privacy policy","\u002Fpolitique-de-confidentialite",{"ok":17,"alternates":744},{"en":745,"fr":746,"de":747},"\u002Ffuel-injector\u002Fvolvo\u002Fs80\u002F2\u002F2-4-tdi-d5-205-hp","\u002Ffr\u002Finjecteur\u002Fvolvo\u002Fs80\u002F2\u002F2-4-tdi-d5-205-cv","\u002Fde\u002Finjektor\u002Fvolvo\u002Fs80\u002F2\u002F2-4-tdi-d5-205-ps",{"ok":17,"alternates":749},{"en":745,"fr":746,"de":747},{"products":751,"total":70,"offset":58,"limit":70,"hasMore":49},[752],{"id":753,"ref":754,"name":755,"slug":756,"price":757,"priceRaw":758,"image":759,"imageSrcset":760,"url":761,"unitLabel":184,"stockQuantity":185,"attributes":762,"taxRate":192,"aliases":765},441,"0445116016","Injector Bosch 0445116016","injector-bosch-0445116016","282,00 €",282,"\u002Fimg\u002Fp\u002F1\u002F0\u002F0\u002F3\u002F2\u002F0\u002F100320-injector-bosch-0445116016-600.webp","\u002Fimg\u002Fp\u002F1\u002F0\u002F0\u002F3\u002F2\u002F0\u002F100320-injector-bosch-0445116016-400.webp 400w, \u002Fimg\u002Fp\u002F1\u002F0\u002F0\u002F3\u002F2\u002F0\u002F100320-injector-bosch-0445116016-600.webp 600w, \u002Fimg\u002Fp\u002F1\u002F0\u002F0\u002F3\u002F2\u002F0\u002F100320-injector-bosch-0445116016-800.webp 800w, \u002Fimg\u002Fp\u002F1\u002F0\u002F0\u002F3\u002F2\u002F0\u002F100320-injector-bosch-0445116016-1200.webp 1200w","\u002Ffuel-injector\u002Finjector-bosch-0445116016-441",[763,764],"2.4 TDI d5 · 205 hp","2.4 TDI d5 · 215 hp",[766,767,768,769],"30777226","31272690","36002662","0986435393"]